Special Solutions

No standard? Too complex? Too difficult?
Not in our vocabulary. Together with you, we'll find the perfect custom solution to get you moving.

Optimization of your existing drive systems: Facing a challenge? Let’s collaborate to find the tailor-made solution that fits your needs perfectly. This could mean new replacement parts for your gearbox – or a completely custom gearbox designed and built just for you.

Performance enhancement and production of a compactor gearbox
Input power 1000kW at 1500 rpm | weight 28000 kg.

Reverse engineering and production of an extruder gearbox
Input power 620kW at 1500 rpm | weight 1330 kg.

New design and production of the last gear stage for a special gearbox
Pinion DP1″ z = 39, gear wheel DP1″ z = 116, wheelset weight 20000 kg.

Gear wheels

Module: 1-45
Tooth width: ø2000 x L 1500 mm

Pinion shafts

Module: 1-45
Tooth width: ø2000 x L 1500 mm

Internal gearing

Module: 1-24
Tooth width: ø100-1800 x L 450 mm

Our in-house
production capabilities

Process	Max. Dimensions in mm
Horizontal turning	Ø1350 x 4000
Vertical turning	Ø2000 x 1000
Horizontal milling	1600 x 800 x 800
Key slotting	100 x 800 length
Gear hobbing	Ø1650 x 1200, Module 1-36
Gear shaping	Ø800 x 200, Module 1-12
Cylindrical grinding – inner	Ø1200 x 800
Cylindrical grinding – outer	Ø1000 x 4000
Gear grinding – inner	Ø100-Ø1800 x 450, Module 1-24
Gear grinding – outer	Ø2000 x 1400, Module 1-45
Gear profile measurement	Ø2000 x 1200
Grinding burns, Nitral etching	Ø1450
Common testing and measuring methods (e.g. MT, spectral analysis, hardness and roughness measurement)

Individual gear wheels
for every field of application

Wind Turbines

Industrial Plants

Rail and Transportation

Marine Gear Units