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Our manufacturing capabilities

We use the latest technologies and many years of experience to manufacture high-precision gearing components. Our core competence lies in the machining of tooth flanks using grinding technology.

Gear wheels

Module: 1-45
Tooth width: ø2000 x L 1500 mm

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Pinion shafts

Module: 1-45
Tooth width: ø2000 x L 1500 mm

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Internal gearing

Module: 1-24
Tooth width: ø100-1800 x L 450 mm

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    Scope of processing

    Please select the appropriate inquiry drawing

    Our in-house
    production capabilities

    ProcessMax. Dimensions in mm
    Horizontal turningØ1350 x 4000
    Vertical turningØ2000 x 1000
    Horizontal milling1600 x 800 x 800
    Key slotting100 x 800 length
    Gear hobbingØ1650 x 1200, Module 1-36
    Gear shapingØ800 x 200, Module 1-12
    Cylindrical grinding – innerØ1200 x 800
    Cylindrical grinding – outerØ1000 x 4000
    Gear grinding – innerØ100-Ø1800 x 450, Module 1-24
    Gear grinding – outerØ2000 x 1400, Module 1-45
    Gear profile measurementØ2000 x 1200
    Grinding burns, Nitral etchingØ1450
    Common testing and measuring methods (e.g. MT, spectral analysis, hardness and roughness measurement)

    We manufacture gearing components according to drawings or samples using reverse engineering

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    Gear production according to sample

    The quick and easy method
    1

    Your inquiry with us

    Send us a photo of the damaged component and the rough dimensions.

    2

    Our analysis

    We will process your request promptly and send you a indicative price for the new production of your component.

    3

    Production of your component

    As soon as we have received your order and the sample, we will carry out the exact measurements and provide a final price quotation for the production of your component.

    reverse-engineering

    Reverse Engineering

    Our experience in almost all drive applications provides us with the perfect starting point for the process of “reverse engineering” and allows us to manufacture an almost identical duplicate of your sample.

    In-House at Ernst Schad

    We use state-of-the-art profile measuring machines to determine the original dimensions even for damaged parts.

    On-Site at Your Location

    In difficult cases, we can also perform measurements on-site using a Faro Arm measuring device and manual tools, in order to then replace the original parts with appropriately calculated and manufactured replacement parts.

    Individual gear wheels
    for every field of application

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    Wind Turbines

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    Industrial Plants

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    Rail and Transportation

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    Marine Gear Units

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    Mining Technology

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    Special Solutions